| Customization: | Available |
|---|---|
| After-sales Service: | During This One Year, in Case of Any Troub |
| Warranty: | 1 Year |
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Quotation & Configuration
| Machine list | Qty | Unit price (USD/pc) |
| Feeding system | 1 | |
| 110mm screw extruder | 1 | |
| Hydraulic screen change | 1 | |
| pump | 1 | |
| Mould | 1 | |
| Three-roll calender | 1 | |
| Roll temperature control system | 1 | |
| Cooling bracket | 1 | |
| Haul-off unit | 1 | |
| Winder | 1 | |
| Electrical control system | 1 | |
| Spare parts | 1 | |
| Delivery period: 60-70 natural days from the receipt of the deposit | ||
| Payment: 35% deposit, the balance is paid before the completion of the commissioning of the factory | ||
| Warranty: 3 years | ||
| Summary |
| Processing materials:PP PS PE |
| Electric Power Supply: All Cabinets (including main power supply and control) and all internal cables will be supplied by the seller, buyer's responsibility is for external cables and cable frame to main panel/input power position of sheet extrusion machine) Mains input:3×440V Fluctuation:≤±10%(max) Frequency:60Hz Fluctuation:±0.5Hz(max) |
| Cooling water supply: water used on machinery in closed or open loop circuits must follow the general requirement: clean filtered and free of sediments. Supply temperature:≤30ºC Supply pressure:3~5bar Pressure variation:±0.5bar Return pressure average:1.5bar consumption capacity:25~30m³/h |
| Compressed air :clean, free of oil, dust and water supply pressure at point of use:≥7bar Pressure variation:±1% Consumption capacity:1.0m³/h |
| Our company reserves the right to improve the production line technology, the above specifications are subject to change without prior notice |
| Electrical control software: Wylong extrusion line embedded control software V1.0 |
| We reserves the right to improve the equipment technology, the following technical parameters are subject to change without prior notice |
| 120mm screw extruder |
| Product width:800 mm |
| Final sheet thickness:0.2 - 1.8mm |
| Effect width of die:900 mm |
| Effective width of roller:950 mm |
| 1# 2# 3# roller size Φ350-Φ450-Φ450 mm |
| L*W*H: 16m*3m*3m |
| Total power: 150KW |
| Running power: 80kw |
| Capacity: 200-280 kg/h |
| Container qty: 20'GP 40' GP |
| all above technical data will be confirmed according to final contract. |
| Equipment list | |
| Name | Qty |
| Feeding system | 1 |
| 110mm screw extruder | 1 |
| Hydraulic screen change | 1 |
| pump | 1 |
| Mould | 1 |
| Three-roll calender | 1 |
| Roll temperature control system | 1 |
| Cooling bracket | 1 |
| Haul-off unit | 1 |
| Winder | 1 |
| Electrical control system | 1 |
| Spare parts | |
| Equipment configuration |
| 120mm Screw extruder |
| |
| Screw barrel |
| Screw material:The screw element is made of wear-resistant material and nitrided steel |
| Screw hardness:HV950 |
| Barrel material:barrel wear-resistant material, nitrided steel |
| Barrel hardness:HV 1050 |
| Screw diameter:110mm |
| L / D:32 |
| Cartridge heater Cast copper for the first three zones, cast aluminum for the rest |
| Total heating power:60kw |
| Cooling mode: Circulating water pump: motor power 0.55kw |
| Drive |
| Motor:AC motor |
| Power: 75KW |
| high torque:Gearbox |
| Bearings:NSK |
| Connection mode: direct connection |
| Mainframe height form: steel platform |
| hydraulic screen exchanger |
|
| Hydraulic drive: manual control, hydraulic screen changer |
| Structural mode: double column Two station |
| Heating method: stainless steel heating rod heating |
| Melt pump |
|
| Pump Drive Connection: Cardan Shaft Connectors |
| Gearbox+AC Motor |
| Pressure sensor: GEFRAN/GRAEFE is used in front of the pump, and domestically produced after the pump in front of the mesh |
| T-die |
|
| Structure: hanger runner (JC time brand) |
| Material: High-quality die steel |
| The runner in the mold is chrome-plated, and the minimum thickness of the chrome-plated layer is 0.03-0.05mm |
| Polished surface (cavity Ra 0.1um, die lip Ra 0.05um) |
| Three -roller calender |
|
| Coaxiality: ≤0.005mm |
| Surface finish of roller: Ra≤0.016um |
| Roll surface hardness: HRC58-62 |
| Chrome plating thickness:≥0.08mm |
| Gearbox+Motor |
| Transmission power: 3Kw |
| Three-roller gap adjustment method: Hydraulic opening and closing, manual worm gear and worm fine adjustment, with self-locking function, safety emergency stop switch, synchronous control system |
| Three-roller form: Horizontal J shape |
| Three-roller wall panel: overall solid steel plate |
| Three-roller bearing: Japan NSK |
| Rotary joint: domestic high quality |
| The three rollers have mechanical fixed limit and safety pull switch. |
| Cooling supporting frame, side trimming unit |
|
| Bracket Length: 5m |
| Bracket of pulling rollers (no power):Aluminum rollers |
| Specification:Φ70×1000mm |
| Trimming device: 2 round knives |
| Online crusher air delivery: 1 set |
| Ф200×1000mm Upper roller: nitrile rubber roller Lower roll: chrome-plated steel roll |
| Gearbox+Motor |
| Power: 2.2KW |
| Synchronized with three rolls can also be independent |
| winder |
|
| Form: double station Hydraulic |
| Rewinding diameter: <1800mm |
| Have 6 rewinding cart |
|
| Mixing capacity 500kg |
| Mixing power 3kw, Feeding power 1.5kw |
| Electrical control system |
|
| Operation panel: Siemens/Inovance |
| PLC: Siemens/Inovance |
| Display table: Autonics |
| Spare parts | |
| Special tools for screw | 1 set |
| Mould special tools | 1 set |
| Thermocouple 5 meters | 2 PCS |
| Roller temperature thermocouple | 2 PCS |
| Relay | 3 PCS |
| Low voltage circuit breaker | 2 PCS |
| Flange heating ring | 1 PC |
| Mold heating rod | 4 PCS |
| Die lip adjusting bolt | 1 set |
| Copper feeler gauge | 1 PCS |
| After sale service |
| The guarantee period is 3 year and service is available lifelong. The cost caused by the seller's expert in customer's country (including shuttle trip ticket between China and the Buyer's, inland traffic, medical fees, lodging, dinner and so on) and the cost of the materials of the components will be covered by the buyer, but during guarantee period, the cost of the components will be covered by the seller, except the expendable parts and by human reasons. |
| Our expert will answer any inquiry within 24-48 hours and it will be solved as soon as possible |
| The customer can send the engineer to our WYLONG for training |
| The Seller supplies the complete technical support documents and the relative drawings of the electric components written in Chinese and English |
| The seller can send enough technicians to the Buyer's company for installation and testing the lines |
| Testing standard |
| The acceptance standard of the good is fully accorded to the Company Standard of WYLONG Machinery Co., Ltd |
| The Seller supplies operation manual for main extruder and accessory equipment and the principle drawings for the electric components |
| NOTE: The company has been maintaining technical improvements and upgrades. The pictures in the document are for reference only, and the actual design shall prevail. |
| No. | Name | Photo of equipment | Technical Specification |
| 700 Crusher | |
Rotating Blade :6pcs | |
| Fixed Blade :4pcs | |||
| Screen Caliber: Φ12mm | |||
| :800*550mm | |||
| Output :750~850kg/h | |||
| Motor Power:22kw | |||
| Dimension:1.5*1.7*1.9m | |||
| Weight:1450kg | |||
| 30T-Water Cooling Tower | |
Height:2.3m | |
| Diameter:1.9m | |||
| Water Discharge:2 | |||
| Motor power:1.1kw | |||
| Weight:125kg | |||
| Usage: Its used for cooling extruder roller and Cup forming machine |
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